Chengdu Wonderful Serendipity Food Machinery Co., Ltd. is one of the leading manufacturers and suppliers of WS400 Single Hopper Encrusting Tray Arranging All-in-One Machine in China. With abundant experience, we warmly welcome you to buy discount WS400 Single Hopper Encrusting Tray Arranging All-in-One Machine made in China here from our factory. Customized orders are welcome.
The WS400 Single Hopper Encrusting Tray Arranging All-in-One Machine is a compact integrated forming unit developed specifically for soft, sticky, hot dough products that deform easily when touched by human hands. Unlike conventional production lines that require separate encrusting machines and independent tray arranging machines, this all-in-one equipment merges wrapping forming and automatic tray loading into a single machine.
After forming, finished products fall straight into trays without intermediate manual transfer, effectively protecting the complete shape of delicate hot glutinous rice pastries. The intuitive touchscreen control delivers straightforward operation. It cuts equipment procurement costs and reduces occupied workshop floor space at the same time. All food-contact components complying with international food safety standards. It is an ideal compact production solution for small and medium food factories, central kitchens and frozen glutinous rice snack manufacturers.
Product Detailed Introduction
This integrated machine completes two core production processes within one compact frame: encrusting forming and automatic tray placement, removing the conveying buffer section required by split multi-machine lines.
Single Hopper Encrusting Forming System
The single feeding hopper steadily delivers dough materials to the precision forming head. It wraps fillings evenly inside outer dough and forms complete pastry blanks. The machine is optimized for sticky, hot glutinous rice dough that cannot withstand manual grabbing. Finished product weight can be adjusted freely between 8g and 150g, and production speed ranges from 50 to 120 pieces per minute. Simple mold replacement can adjust product shape and specifications.
Built-in Synchronized Tray Arranging Conveyor
Directly installed under the forming outlet, the tray sliding platform holds moulded trays. Once each pastry is formed, it drops gently into the tray cavity automatically. No manual picking or moving is needed, so soft hot dough will not flatten or distort. The conveyor speed synchronizes perfectly with the forming rhythm to match different production outputs.
The whole machine is equipped with an independent touch screen control panel. Operators can adjust skin thickness, filling volume and running speed, and save multiple production formulas for quick switching. Detachable contact parts can be disassembled without special tools for daily cleaning, preventing sticky dough residue buildup and cross-contamination between different formulas.
Equipment Technical Parameters
| Item | Specification |
|---|---|
| Equipment Name | WS400 Single Hopper Encrusting Tray Arranging Machine |
| Machine Dimension | 220*100*130cm |
| Production Capacity | 50–120 pieces per minute |
| Voltage | 220V |
| Total Power | 1.6kw |
| Machine Weight | 290kg |
| Finished Product Weight Range | 8g–150g |
Core Advantages
1. High Efficient Production
Two working procedures are finished on one single machine, eliminating intermediate conveying and manual tray loading links. The streamlined workflow reduces labor requirements. Stable continuous operation supports medium-volume daily production of glutinous rice cakes and filled sticky pastries. The compact layout improves space utilization compared with split two-machine solutions.
2. Stable & Consistent Molding Result
No manual contact with soft, easily deformed hot dough. After forming, each pastry drops directly into tray cavities to maintain intact shape without flattening or distortion. Precise feeding control keeps consistent skin-filling ratio and uniform weight for every finished piece, lowering defective rates caused by shape damage during handling.
3. Simple Operation & Space-Saving Design
User-friendly touch screen control stores multiple production formulas for one-click parameter switching. This single unit replaces two separate machines (independent encrusting machine + standalone tray arranger), greatly reducing purchasing cost and factory occupied area. Staff can master daily operation after short training.
4. Diversified Application
Specially engineered for soft, sticky, hot and easily deformed dough products. It is widely used for stuffed glutinous rice cakes, brown sugar rice cakes, filled mochi and other glutinous rice snacks that are vulnerable to manual squeezing. Different forming molds can be swapped to adjust product specifications for retail packaging and gift box demands.
5. Lower Product Waste & Better Appearance
Intermediate transfer between forming and trays is eliminated, avoiding scratches and shape distortion on delicate hot pastry blanks. Every finished product maintains smooth intact appearance that meets retail packaging standards, reducing waste from deformed rejects and improving overall finished yield.
Application Scenarios
Frozen Glutinous Rice Snack Manufacturers
Continuous production of frozen stuffed glutinous rice cakes, brown sugar rice cakes and filled mochi for supermarket frozen food sections and catering distributors.
Medium & Small Bakery & Dessert Central Kitchens
Compact forming equipment for workshops producing fresh glutinous rice snacks, limited on available production space.
Chain Beverage & Dessert Brand Central Factories
Stable supply of glutinous rice dessert products for offline chain stores and takeaway catering business.
Food OEM & Private Label Processing Plants
Small-batch customized production of glutinous rice pastry series for brand clients, suitable for factories with restricted workshop area.
Overseas Small-Scale Asian Food Turnkey Projects
Space-saving all-in-one forming equipment for overseas dessert factories. It adopts single-phase 220V power supply and requires no complicated line layout for quick installation.
FAQ
1: What is the biggest advantage of WS400 all-in-one machine compared with separate encrusting and tray arranging machines?
WS400 combines encrusting and tray arranging into one single machine. It replaces two separate devices to save equipment investment and factory floor space. Products drop directly into trays without manual handling to avoid deformation.
FAQ 2: What kind of products is this machine most suitable for?
It is designed for soft, sticky, hot and easily deformed dough products that cannot bear manual grabbing, such as stuffed glutinous rice cakes, brown sugar rice cakes and filled mochi.
FAQ 3: What weight range of finished products can this machine produce?
The adjustable finished product weight ranges from 8g to 150g, covering mini bite-sized glutinous rice snacks and standard retail-sized stuffed pastries.
FAQ 4: Can this machine produce different shapes of glutinous rice cakes?
Yes. By replacing different forming molds, it can produce round, oval and other shaped stuffed glutinous rice pastries according to your requirements.
FAQ 5: Is WS400 easy to install for small workshops?
Absolutely. It is an integrated compact unit without multiple connecting conveyors. It only needs 220V power supply, occupies much less floor space than split lines, and can be put into production after simple installation and commissioning.
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