In order to maximize automation and reduce labor costs during dumpling production, the automatic dumpling production line is designed according to the customer's requirements. The production line can automate the entire process, from meat and vegetable pre-processing, dumpling forming, steaming, and cooling to quick-freezing and packaging. Based on different production requirements and plant size, the WSFM team is able to provide a professional production layout, after-sales service, and purchasing assistance.
Preparation: Ready the dough and fillings using pre-processing machines, such as a vacuum dough mixer, grinder, and dicer.
Dumpling Forming: With the dough and fillings prepared, the dumpling machine forms dumplings and places them onto a conveyor belt. It can also be integrated with an intelligent tray-loading robot workstation for tray-packed products. Dumpling weight: 23g per piece, wrapper weight: 7-8g, production capacity: 160 pieces per minute.
Steaming: After forming, the dumplings enter the automatic steaming line. Steaming time is 6-8 minutes, depending on the dumpling production process.
Cooling: After steaming, the dumplings are cooled, ideally to a surface temperature of 10-15℃.
Quick Freezing: After cooling, the dumplings are quick-frozen. A spiral freezer or side-door type liquid nitrogen quick-freezing machine is usually used.
Packing Line: The packing line is laid out according to the client's requirements, either for tray-packed or bulk-packed products.